Hillcrest High School
Retro-Commissioning (RCx)
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Overview

Built in 1967, Hillcrest High School is a comprehensive public high school with a student population of approximately 1,230 students in grades 9-12. Located at 17401 South Pulaski in Country Club Hills, Illinois, Hillcrest serves four communities: Country Club Hills, Hazel Crest, Markham, and Homewood. A typical school year spans from mid-August to the first week of June.

In addition to classrooms and offices, the school has various athletic-oriented spaces, including a swimming pool, basketball courts, and a fieldhouse. The largest portion of the school building is conditioned with hot water heat and chilled water cooling. There are two air-cooled chillers and two boiler plants, one significantly larger than the other.

Nineteen air handling units (AHUs) deliver conditioned ventilation air to the building; seven are variable air volume (VAV), while the rest operate on a constant volume (CV) basis. Rooftop units (RTUs) provide additional conditioning to spaces in the main building, such as the main office, the coaches’ office, and the driver’s education room. The connected south building of the school also has three dedicated RTUs. Additionally, each classroom has a univent that provides mechanical ventilation, heat, and cooling.

The fieldhouse is conditioned by a DX cooling, variable air volume RTU for the office area terminal units. That unit also houses a third boiler plant, which serves the fieldhouse. Three heat-only RTUs provide ventilation air to the fieldhouse athletic space. Prior to the project, the school was performing above average in energy efficiency, as indicated by an Energy Star score of 66.

Solutions

During the investigation phase of the RCx process, nine energy conservation measures (ECMs) were identified and implemented. These measures included:

  • Scheduling adjustments for AHUs, univents, and dual temperature system pumps.
  • Economizer setpoint adjustments to optimize cooling efficiency.
  • Implementation of duct static pressure reset controls on RTUs and AHUs.
  • Chilled water temperature reset strategies to optimize cooling performance.

The implementation of these measures was completed in collaboration with the school’s preferred HVAC controls contractor, ensuring smooth integration with existing systems.

Impact

The successful implementation of the RCx project led to substantial energy and cost savings for Hillcrest High School:

  • Annual energy consumption was reduced by 391,903 kWh of electricity and 20,339 therms of natural gas.
  • Total annual cost savings amounted to $52,207.
  • The project resulted in a 19% reduction in energy consumption compared to the pre-project baseline.
  • The school received an incentive check of $11,757.09, covering nearly the entire project cost, with only $173.91 remaining.

By identifying and addressing inefficiencies in HVAC operations, BIN Physics enabled Hillcrest High School to demonstrate a strong commitment to energy efficiency improvements within the district.

We love what we do

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When I work on these projects, I put in a lot of hours and do what would I do if I owned the building. If I did, I’d leave no stone unturned looking for ways to save money. Plus, it makes the building more comfortable and it’s good for the environment, so why not? I have fun doing this and I think these are all reasons why my projects are successful.
Chris Benson, P.E.

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